#11353·R/M

Marathon Dryer Control Upgrade

Upgrade Dryer #3 control system to variable-frequency drives.

In ProgressMedium
West · Marathon Site
Cody Smith PM
Jake Morales Submitter
May 20, 2026 Est. completion
Feb 7, 2026 Approval date
12 years Useful life

Approval timeline

  1. DirectorSarah Kim
    Approved1 month ago
  2. VP SupplyMike Chen
    Approved1 month ago
  3. VP OpsLinda Rodriguez
    Approved1 month ago
  4. CFOMatt Anderson
    Approved1 month ago
Total cost$142,000
Spent to date$78,00055% of budget
Forecast remaining$64,000
Annual benefit$52,000

Problem

Single-speed dryer drives cannot modulate to raw material moisture variability.

Proposed solution

Install VFDs on all three dryer drives. Reduces energy and improves dryness spec consistency.

Justification

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Alternatives

OptionDescriptionTotal costUseful lifeRecommended
Option 1 — RecommendedInstall VFDs on all three dryer drives. Reduces energy and improves dryness spec consistency.$142,00012 yrs
Option 2 — Rebuild in placeRebuild existing equipment in place with refurbished components. Lower upfront cost but shorter useful life and higher maintenance ongoing.$92,3008 yrs

Payback & benefit

Simple payback29 months
5-yr NPV$83,821
IRR24.3%

Actuals (from ERP)

Sourced from the financial system integration. Last sync 2 hours ago.

4 transactions · $78,000
DateVendorDescriptionAmount
Apr 15, 2026CPM RoskampVendor down payment / mobilization$17,745
Apr 14, 2026Bliss IndustriesProgress billing$18,478
Apr 13, 2026California Pellet MillProgress billing$19,426
Apr 12, 2026Kuhl CorpFinal invoice$22,351

Attachments

  • vendor-quote.pdf(245 KB)
  • site-photo.jpg(1820 KB)

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