#11395·R/M
Kingwood PLC Controls Modernization
Modernize mill #3 PLC from legacy system to current Allen-Bradley platform.
East · Kingwood Site
Bill Kerstetter PM
Jesse Bryerton Submitter
Aug 8, 2026 Est. completion
— Approval date
15 years Useful life
Approval timeline
- DirectorSarah KimApproved7 days ago
- VP SupplyMike ChenApproved6 days ago
- VP OpsLinda RodriguezPending3 days in queue
- CFOMatt AndersonAwaiting
Total cost$165,000
Spent to date$00% of budget
Forecast remaining$165,000
Annual benefit$88,000
Problem
Mill #3 PLC is 18 years old, parts are obsolete, and support ends in 2027. Recent spare-parts procurement required a 10-week wait.
Proposed solution
Replace with ControlLogix platform. Includes new HMI, historian integration, and staff training.
Justification
No justification drafted yet. Click “Draft with AI” to generate one from the problem & solution fields.
Alternatives
| Option | Description | Total cost | Useful life | Recommended |
|---|---|---|---|---|
| Option 1 — Recommended | Replace with ControlLogix platform. Includes new HMI, historian integration, and staff training. | $165,000 | 15 yrs | ✓ |
| Option 2 — Rebuild in place | Rebuild existing equipment in place with refurbished components. Lower upfront cost but shorter useful life and higher maintenance ongoing. | $107,250 | 11 yrs | — |
Payback & benefit
Simple payback19 months
5-yr NPV$217,158
IRR45.0%
Actuals (from ERP)
Sourced from the financial system integration. Last sync 2 hours ago.
0 transactions · $0
No ERP transactions yet.
Attachments
- vendor-quote.pdf(245 KB)
- site-photo.jpg(1820 KB)
Comments
(1)- BKBill Kerstetter·6 days ago
Reviewed quote with Allen-Bradley local rep. They'll host training in Kingwood for maintenance team.