#11404·R/M Unplanned EFUNPLANNED
Kingwood Dust Collection System Emergency Replacement
Replace primary dust collection system following baghouse structural failure and combustible dust code violation.
East · Kingwood Site
Bill Kerstetter PM
Jesse Bryerton Submitter
Jul 14, 2026 Est. completion
Apr 15, 2026 Approval date
15 years Useful life
Approval timeline
- DirectorSarah KimApproved1 month ago
- VP SupplyMike ChenApproved1 month ago
- VP OpsLinda RodriguezApproved1 month ago
- CFOMatt AndersonApproved1 month ago
- CEOTom BlakeApproved1 month ago
Total cost$356,200
Spent to date$22,0006% of budget
Forecast remaining$334,200
Annual benefit$89,050
Problem
State inspector issued code violation on combustible dust program following baghouse structural inspection. Current system does not meet NFPA 652/654 hazard analysis requirements.
Proposed solution
Install new 10,000 CFM cartridge collector system with deflagration vent, spark detection, and explosion isolation. Compliant with current NFPA standards.
Justification
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Alternatives
| Option | Description | Total cost | Useful life | Recommended |
|---|---|---|---|---|
| Option 1 — Recommended | Install new 10,000 CFM cartridge collector system with deflagration vent, spark detection, and explosion isolation. Compliant with current NFPA standards. | $356,200 | 15 yrs | ✓ |
| Option 2 — Rebuild in place | Rebuild existing equipment in place with refurbished components. Lower upfront cost but shorter useful life and higher maintenance ongoing. | $231,530 | 11 yrs | — |
Payback & benefit
Simple payback44 months
5-yr NPV$30,518
IRR7.9%
Actuals (from ERP)
Sourced from the financial system integration. Last sync 2 hours ago.
7 transactions · $22,000
| Date | Vendor | Description | Amount |
|---|---|---|---|
| Feb 7, 2026 | Fike Corp | Vendor down payment / mobilization | $2,137 |
| Feb 6, 2026 | Camfil APC | Progress billing | $2,284 |
| Feb 5, 2026 | Andritz Feed & Biofuel | Progress billing | $2,461 |
| Feb 4, 2026 | CPM Roskamp | Progress billing | $2,683 |
| Feb 3, 2026 | Bliss Industries | Progress billing | $2,984 |
| Feb 2, 2026 | California Pellet Mill | Progress billing | $3,450 |
| Feb 1, 2026 | Kuhl Corp | Final invoice | $6,001 |
Attachments
- vendor-quote.pdf(245 KB)
- site-photo.jpg(1820 KB)